DL2 system restore issue

Hello all!!

Here's my issue, my DL's are currently running XPe 2.2.0, software and firmware 1.5.0 or better.

I'm trying to do a full system restore/upgrade to 2.4.0 but the process hang's in the status "Adjusting boot sectors"? I am wondering if this means it's reformatting the drive? Or what?